Double Jersey Circular Knitting Machine

 

Your Professional Double Jersey Circular Knitting Machine Supplier!

 

CHINA AISUNNY MACHINERY GROUP LIMITED is a Sino-foreign joint venture enterprise with over a decade of expertise in the knitting machinery industry. As a comprehensive group integrating R&D, manufacturing, sales, and service, we are not only a machinery manufacturer but also a trusted long-term partner for our global clients.Our product range covers circular knitting machines, knitting needles, belts, and related accessories.

 

 
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Why Choose Us

 

 

Integrated Manufacturing and R&D

With dedicated R&D centers and manufacturing facilities, we control the full development process from design to production. This integration allows us to continuously improve machine performance and adapt to evolving textile manufacturing requirements.

 

Quality Control

Our circular knitting machines and components are developed for stability, durability, and efficient operation. Strict production management and quality control help ensure consistent performance in daily factory use.

 

Sales Market

With strong R&D capabilities and reliable after-sales service, our products are exported to over 20 countries and regions, with a particularly strong presence in Southeast Asia.

 

 

RIB Interlock Knitting Machine

 

Overview of Double Jersey Circular Knitting Machine

A Double Jersey Circular Knitting Machine is a high-efficiency textile machine using two sets of needles (cylinder and dial) to produce double-faced, stable tubular fabrics like rib, interlock, and pique. Known for creating, durable, thicker fabrics, they are commonly used in sportswear, underwear, and fashion apparel.

 

Product Specification

 

We offers the following product specifications:

Item

Specification

Model

ST-DJI / ST-DJR

Cylinder Diameter

23" – 60"

Machine Gauge

9G – 45G

Feeders

2.4F or 3.2F per inch

Available Frames

Tubular / Open Width / Industrial Frame

Speed Range

18 – 25 RPM (depending on machine specification)

Fabric Structures

Fine Rib, Interlock, Double Face, Spacer, Zurich, Scuba, and other structures

 

Features of Double Jersey Circular Knitting Machine

 

• 2-way computer system with stable operating system.

 

• Simple computer system for easy operation and reading of patterns via jacquard controller, quick and effcient.

 

• A USB device can be used to easily save and use pattern data.

 

• Suspended Wire Race Bearing Design enable the machine improving running precision and ruducing impact resistance.

 

• Using aircraft aluminum aolly on main part of machine to improve heat dissipation performance and reduce force deformation of the cam box.

 

• One Stitch Adjustment to replace the visual error of the human eye with machining accuracy, and the accurate scale display with the high-precision Archimedean adjustment makes the replication process of the same cloth on different machines simple and easy.

 

• Unique machine body structure design breaks through traditional thinking and improves machine stability.

 

• With central stitch system, higher accuracy, simpler structure, more convenient operation.

 

• Double Jersey Machine adopts a double shaft linkage structure, which can effectively eliminate the running idle caused by the gear backlash.

 

• Separation of the needle distance adjustment and the transmission part of the interlock machine avoids affecting the stability of the transmission when adjusting the needle distance.

 

 

Common types

Weft Knitting Machine
Weft Knitting Machines are used to make weft knitted fabrics by just a single yarn. Knitting in weft is a more common method than warp knitting. In Weft knitting, the looms are knitted horizontally in a circular form from left to right of the fabric. Weft knits are made from a yarn fed into the circular knitting machine needles.

 

Warp Knitting Machine
On the other hand, Warp knitting is done by knitting in a zigzag pattern along the fabric area. While weft knitting is done by knitting across the fabric, Warp knitting is accomplished by running knits through adjacent wales or columns.

 

Circular Knitting Machine
A Circular Knitting machine is one of the most popular knitting machines in use today. Even hobbyists make use of a small circular knitting machine such as to create their own knitted pieces such as sweaters, gloves, scarfs and many small diameters sized creations. Machines of this type can produce a wide range of diameter from 12 inches to 60 inches. It can knit a variety of sportswear and fashion clothing and apparel in an incredibly fast rate.

Honeycomb Knitting Machine

 

Application of Double Jersey Circular Knitting Machine
 
 

Sportswear

The stretch and recovery properties of interwoven fabrics make them ideal for sportswear, providing athletes with unrestricted movement and extra comfort during workouts.

 
 
 

Underwear

The soft and smooth texture of the double-sided ribbed fabric makes it ideal for underwear, ensuring optimal comfort throughout the day.

 
 
 

Surgical gowns

Double-sided fabrics are also widely used in the production of compression garments and medical textiles due to their stretchability and breathability.

 

 

Structure of Double Jersey Circular Knitting Machine

 

The knitting process on a Double Jersey Circular Knitting Machine begins with yarn fed from spools arranged on a holder. This holder can be a creel, positioned beside the machine, or a rack, placed above it. From there, the yarn is guided into the knitting zone via a thread guide.

The thread guide, which consists of a small plate equipped with a steel eyelet, ensures the yarn remains steady and directed correctly during the knitting process. For producing intricate patterns, such as intarsia or specialty effects, the machine can be equipped with advanced thread guides specifically designed for such applications.

 

Aluminum Alloy Chassis: Provides robustness, ensuring resistance to both distortion and corrosion, which is essential for prolonged use.


LED Indicators: Long-lasting and clearly visible from any operator position, these LEDs enhance operational efficiency.


Electrostatic Prevention Design: Reduces dust accumulation, ensuring smoother yarn flow and improved overall machine performance.

 

 

Certifications

 

 

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Package & Delivery

 

 

Packing goods
All important components, including accessories, are neatly organized to ensure a streamlined assembly process. Additionally, stretch film is used to protect the machine from moisture damage and component displacement.

 

Secondary protective packaging
Wooden boxes are used to secure the equipment during packaging, preventing damage to the equipment caused by shifting during transit. They also provide a certain level of moisture-proof protection.

 

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FAQ

 

 

Q: What is the difference between a Single and Double Jersey machine?

A: Single jersey machines use one set of needles and produce fabric that tends to curl. Double jersey machines use two sets of needles (cylinder and dial) to produce a thicker, stable fabric with the same or different, identical-looking sides.

Q: What types of fabrics are produced?

A: They are commonly used for making rib fabrics, interlock fabrics, ponte roma, and various double-knit structures for sportswear, apparel, and upholstery.

Q: How does the knitting process work?

A: Yarn is fed from a creel into a feeding system, where cylinder and dial needles, controlled by cams, interlock the yarn from both beds to form a double-layered structure.

Q: What are common troubleshooting issues?

A: Common problems include yarn snagging, broken needles, improper tension, or faulty patterning, often caused by excessive speed or lack of lubrication.

Q: How do I maintain the machine?

A: Regular maintenance includes cleaning dust and lint, lubricating moving parts, checking needles for bends/breaks, and monitoring tension.

Q: What is the ideal dial gap adjustment?

A: It is recommended to use a 0.15mm gauge for regular, precise inspection of the gap between the dial and cylinder to prevent damage and ensure quality.

Q: Are you manufacturer or trading company?

A: We are manufacturer and Supplier.

Q: What's your best delivery time?

A: Within 15-30 days.

Q: What is the quality control of your product?

A: Follow strictly quality control measures for implementation,

Q: Will your company provide free sample?

A: It depends on which sort of item you want to get. Some can be provided free of charge, however, the client shall assume the shipping fees himself.

Q: Is OEM open to clients?

A: Yes, we can provide both OEM and ODM service.

Q: What is the payment of sample?

A: T/T and Alipay both acceptable.

Q: What is your packing?

A: Yes, our packaging is genuine original packaging. Of course, we can also provide neutral packaging or according to your requirements.

Q: Have you tested all your goods before shipment?

A: Yes, we will conduct 100% test before delivery, and we will send detailed photos of parts for your approval .

We are one of the most professional double jersey circular knitting machine manufacturers and suppliers in China. We warmly welcome you to buy discount circular knitting machines and spare parts for sale here and get quotation from our factory. Quality products and reasonable price are available. High speed rib spandex knitting equipment, Rib fabric textile manufacturing machine, Rib spandex fabric production machine

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